LM2698 Reference Design - Fully Isolated Forward Converter, 36-57V Input, 3.3V @ 2A & 1.8V @ 1A Dual Outputs

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  Design Specifications

Inputs Outputs #1 Outputs #2
VinMin=36 Vout1=3.3 Vout2=1.8
VinMax=57 Iout1=2 Iout2=1
   Design Resources

LM2698 Reference Design

  Additional Resources


LM2698 Product Folder
LM2698EVAL Evaluation Board
   Bill Of Materials

Part Manufacturer Part# Attributes
C1 TDK C2316X7R1E105K 1u F
C12 TDK C3216X5R0J106M 10u F
C13 TDK C3216X7R1E105K 1u F
C14 NOT USED NOT USED 0 F
C15 Vishay VJ1206A102KXAAT 1000p F
C16 Vishay VJ1206A101KXAAT 100p F
C17 Vishay 594D107X9016D2T 100u F
C5 TDK C3216X5R0J106M 10u F
C6 Vishay 594D337X96R3D2T 330u F
C7 Vishay VJ1206A102KXAAT 1n F
C8 Vishay 594D107X9016D2T 100u F, 0.06 Ohms
C9 Vishay VJ1206Y123KXXAT 12n F
D3 ONSEMI MURS120 0.875 V
D4 ONSEMI MBRS240 0.43 V
D5 ONSEMI MBRS240 0.43 V
D6 ONSEMI MBRS240 0.43 V
L1 Pulse PO398 23.1u H, 0.0597 Ohms
M1 Fairchild MMBTA42
Q1 ONSEMI FDS2670
Q2 ONSEMI MMJT9410
R1 Vishay CRCW12062002FRT6 20k Ohms
R10 Vishay CRCW12061001FRT6 1k Ohms
R11 Vishay CRCW12061000FRT6 100 Ohms
R12 Vishay CRCW12064700FRT6 470 Ohms
R13 Vishay CRCW12061001FRT6 1k Ohms
R14 Vishay CRCW12061002FRT6 10k Ohms
R15 Vishay CRCW12062R7JRT6 2.7 Ohms
R16 NOT USED NOT USED
R17 Vishay CRCW12061003FRT6 100k Ohms
R2 Vishay CRCW12061002FRT6 10k Ohms
R3 Vishay CRCW12062001FRT6 2k Ohms
R4 Vishay CRCW12061003FRT6 100k Ohms
R5 Vishay CRCW12067502FRT6 75k Ohms
R6 Vishay CRCW12061212FRT6 12.1k Ohms
R7 Vishay CRCW12062003FRT6 200k Ohms
R8 Vishay CRCW12063003FRT6 300k Ohms
R9 Vishay CRCW12062001FRT6 2k Ohms
RG Vishay CRCW12063921FRT6 3.92k Ohms
T1 Coiltronics VP2-1600
U1 National Semiconductor LM2698
U2 National Semiconductor LP2951
U3 National Semiconductor LM3411
U4 National Semiconductor LP2986
U7 Vishay-Semiconductor CNY-17F3

  Design Description

The LM2698 is used to design a fully isolated forward converter power supply. The output inductor, L1, is augmented by a secondary winding to make a coupled-inductor (transformer) for creating a second low cost linear output. The linear output uses the LP2986 augmented with an additional pass transistor, Q2, to drive up to 1A of current. The LM2698 is a PWM regulator with internal low-side FET switch. The cascode FET stage, M1, provides a low cost means to protect the regulator IC from the high input voltage while providing very fast switching.

A forward converter architecture is mathematically analogous to a step-down, buck architecture with its Duty Cycle multiplied by the turns-ratio of the transformer, T1. The input voltage is effectively chopped by the switching action of the regulator's internal switch so that the AC signal can be passed through and reduced by the transformer. The AC voltage pulses at the voltage switch node connecting diode D5, flyback diode D4, and the LC filter, L1 & C6 & C12, act to create the correct output voltage as a function of the regulator switch duty cycle.

The LM3411 is a shunt regulator acting as feedback error amplifier plus reference while the opto-coupler provides dc isolation (between the primary and secondary sides supply) for the feedback path of the loop.

Notes: M1 in the schematic is displayed as Q2 in the layout. Q2 in the schematic is Q3 in the layout.



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View