LM2586 Reference Design - Fully Isolated Flyback Converter: 12-30V Input, 5V @ 1.5A Output

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  Design Specifications

Inputs Outputs #1
VinMin=12.00 V Vout1=5.00 V
VinMax=30.00 V Iout1=1.50 A
   Design Resources

LM2586 Reference Design

  Additional Resources


LM2586 Product Folder
   Bill Of Materials

Part Manufacturer Part# Attributes
C1 Sprague 594D156X9050R2T 15u F, 0.35 Ohms
C10 Vishay VJ1206Y222KXXT 2.2n F
C2 Sprague 594D156X9050R2T 15u F, 0.35 Ohms
C3 Sprague 594D156X9050R2T 15u F, 0.35 Ohms
C4 Sprague 5940337X9010R2T 330u F, 0.45 Ohms
C5 Vishay VJ1206Y104KXAAT 0.1u F
C6 Vishay VJ1206Y223KXBAT 0.022u F
C7 Sprague 5940337X9010R2T 330u F, 0.45 Ohms
C8 Vishay VJ1206Y104KXAAT 100n F
D1 ONSEMI MBRS240LT3 0.43 V
D3 ONSEMI MURS140T3 2 V
DZ2 ONSEMI 1SMB22AT3 5 V
R0 Vishay CRCW12064701FRT6 4.7k Ohms
R1 Vishay CRCW120610R0FRT6 10 Ohms
R4 Vishay CRCW12062700FRT6 270 Ohms
Rd Vishay CRCW12062500FRT6 250 Ohms
T1 Coiltronics VP4-0047
U1 National Semiconductor LM2586
U2 National Semiconductor LM3411
U3 Vishay-Semiconductor CNY17F-3

  Design Description

The LM2586 and the LM3411-5 are employed here to design a fully isolated, "flyback" power supply where minimizing the parts count and simplicity is important. The LM2586 is a PWM regulator with an internal 3 Amp switch and the LM3411-5 is a precision shunt regulator acting as error amplifier plus reference. An "isolated" architecture is used in applications where the input and output power rails, grounds and feedback paths must not be directly connected but must be connected indirectly through a transformer, T1, and opto-coupler, U3, for safety purposes. Input voltage, Vin, charges up energy in the primary coil of the transformer during the on-time of the regulator switch; then, during the off-time this energy is coupled to the secondary to Vout through the diode, D1, as part of what is known as a "flyback" action. Note that the transformer here is a very easy to use off-the-shelf part. The circuit formed by DZ2 & D3 creates a switch protection circuit and R4 & C6 are set to compensate the overall control loop for best transient response. Input capacitance, C1 through C3, serve to minimize ripple effects on the input voltage, and output capacitance, C4 & C7, set the output ripple and play a part in the transient response of the power supply.

Notes: Please note that DZ2 in the schematic corresponds to D2 in the PCB layout. C8 (100nF Capacitor) can be included in the board layout.



  Schematic

Example Schematic Showing Connection for all Components.


  Layout


Board's Bottom View


Board's Top View